Experience. Automation.
System.
Our Factory Has It All
Our state-of-the-art manufacturing facility allows us to address our clients’
requirements for solutions and results.
In order to execute our solutions-driven approach to manufacturing and process
control, we are totally committed to providing our employees with the best
equipment customized by us and best working conditions, along with continued
technical training and expertise to ensure that we remain China #1 manufacturer of
furniture hardware. Our products are manufactured to the highest quality standards,
thereby providing continuous reliable operation.
Improve Product
and Process Quality
Minimize Waste
Reduce Production
and Process Time
Reduce Costs
Lean Beyond the Factory
Lean manufacturing is a concept that has been embraced by our production facilities
around China to improve production efficiencies and therefore reduce your costs.
What’s the benefits to your business? By improving quality, fewer defective products are
produced, minimizing waste, and therefore reducing costs. By reducing production times,
labor and facility costs per part are reduced.
Together, your cost is minimized, while profit maximized.
See our manufacturing goals here
LEAN = ADD VALUE
Feel the Value Stream in TDC Production
The complete flow of product's file cycle from the origin of the raw materials used to make the product through the cost of using and ultimately passing through the customer.
(these sample processing)
#1
Raw Material of Stainless Steel
Selecting the materials of materials cost
Most products use Q195. If the material hardness requirements and functional test requirements are high, Q235 is selected, and if the corrosion resistance (such as humidity, food contact environment) or the surface is smooth and shiny, the stainless steel material is selected.
Value: Stable properties, suitable for bending and forming
#2
Stamping Process
Stamp on stainless steel small sheet to get hinge parts. Stamped hinges offer high quality, precision, and at lower cost than machined or extruded hinges, due to the efficiencies of progressive die metal stamping.
Value: Multiple stamped lines for 30% efficiency up
#3
Piercing Process
Cutting holes in hinge through press machines.
Value: Precise and quick process
#4
Anodizing Process
Our hinges are anodized through advanced automated equipment by our professional team. Quality and stable anodizing finish is one of our advantages comparing to our competitors.
Value: 20% finishing cost lower & 30% surface effect up
#5
Automatic Assembly
Automated assembly machines responsible for multiple set of hinges at a time. No extra labors needed and highly under controlled.
Value: Save 10% on labor cost and 10% Improvement in quality
#6
Quality Inspection of Semi-product
100% inspecting the finish, the cup, the holes, the pumps and the sharp edge whether they are passed for next operations.
Value: Keeps semi-products under quality standard
#7
Innovative Packaging
Here’s something new invented by Maxave. With our creative boxing methods that utilize the max room of regular box, we save shipping cost and improve shipping efficiency.
Value: 20% packaging room saved & 5% shipping cost cut